Ski doo drive axle removal Figured I'd do the drive axle bearings while I'm at it. It helps if you have 2 people also when taking out the drive Nov 5, 2013 · Alright guys trying to do a track swap on my "13" gade, and WOW have things changed since I've had a drive axle out of a sled. I remove the 3x13mm nuts on the pto side. NOTE: Make sure track is well positioned (high and forward) to ease drive axle removal. Everything was pretty straight forward until I got down to the axle itself. Required for removing weight and roller axles from the P-Drive clutch; Durable steel construction; Designed to work with Can-Am / Ski Doo P-Drive clutches Sep 30, 2014 · 2012 tnt 1200 around 7000 miles think it's time to change the drive shaft bearings ? Chaincase bearing ? I Did change the secondary shaft bearing after it let loose last year and did some nice damage to my clutches and belly pan. pDRIVE CLUTCH DIAGRAM Mar 15, 2009 · Hey Wardstar, when a PTO side axle bearing goes like yours did you will have inherant damage to the lower chaincase bearing also. I just finished changing the bearings in my rear axle and it was not Jan 6, 2025 · Are you wanting to remove the jack shaft or drive axle? Or Both? The jack shaft does not require oil removal, once you remove the retainer bolt behind the secondary, the jackshaft will pull straight out. I have the snap rings off both sides. Disassemble and reassemble both clutches on your 2017 to current Ski Doo. Item Number: P Drive Axle Remover You'll find our P-Drive Clutch Roller Lube Kit HERE 603-209-9726. This occurs since the chaincase bearing must now absorb the twist and torsion effect of the missaligned drive axle due to the absence of the opposing bearing. This Product: Weight/Roller Pin Removal Tool, P-Drive Clutch - $ 24. The trickiest part of changing the track. There is no need to take it off the sled. Done it many times. All the suspension and stuff is off, it's just the drive axle and track. Remove the cotter pin on the driveshaft in the chain case. Blow all the dust out with compressed air. If your doing the shaft that actually drives the clutch, you will have to drain the oil and remove the chain case cover. 8000+ miles. The one on the drive side was a spiral ring. Come join the discussion about trails, racing Nov 13, 2010 · Drive axle removal. Move the drive May 5, 2003 · I just remove the circlip on the bearing and that's easily enough done. The tool kit also includes the new style clutch holder that works on 2017 to current P Drive clutches including the new 2023 "Closed Window " clutch. Clutch Holder #420-660 (Works on 2016-2022 Models) Clutch Puller #420-661 Removing Axle Tool #420-662 Spring compressor tool #420-663 Circlip Installer/Removal tool #420-664 Drive Pulley Opening Tool #420-665 pDRIVE CLUTCH DIAGRAM INSTRUCTIONS Jan 17, 2009 · 5. It's almost out, here's what I've done. The sled is a 2006 500 SS. Oct 29, 2011 · The older vintage sleds had an oil seal that was in the axle that had to be removed before you could get the axle out. What are some other techniques for removing the caliper from the drive shaft? Nov 4, 2007 · How do you remove the drive axle without removing the chain case cover, sprocket etc??? The round spring keeps the rubber seal snug around the driveshaft, keeps water out and lube in. The P-Drive Axle Removal Tool lets you remove the weight and roller axles from the P-Drive clutch taper quickly, easily, and without risk of marring or damaging other clutch components. So does anybody have any tips for me, i really don't get much out of the manual. Solid side face right/outboard. Apr 3, 2017 · I used a puller to remove from the bearing from the brake side of the driveshaft and a wooden dowel to tap the bearing out and in of the chaincase the first time and that was much the wrestling match you described then I bought the bearing installer/removers for countershaft (jackshaft) and drive axle. P Drive Tool Kit 3 contains all the tools needed to remove BOTH clutches. Looking for any tips and tricks to performing any part of this job (especially rivet removal). It was located in the inside of the tunnel. 95 Clutch Puller, Ski-Doo 850 ETEC and all P-Drive Clutch Models - $ 49. After 2 hours of prying, banging, and pulling the brake caliper finally came lose. It looks like I need to remove 3 nuts on the PTO side by the speedo pick-up. Equip yourself with the comprehensive P Drive Tool Kit 3, designed for seamless removal and maintenance of both clutches on your 2017 to current Ski Doo. Come join the discussion about trails, racing Sep 20, 2022 · 2. I want to remove the shaft to replace the bearing on the PTO side. This Axle tool allows for the removal of the axles that hold the Ramps and/or the rollers in the P Drive clutch. Same general procedure for XP and Gen 4. You will need to try to hold the axle very straight as you try to slide it toward the PTO side. The specific pipe 'just' fits over the shaft OD so the only contact with the bearing is on the inner race - Very important. 95 Description Dec 28, 2012 · All i have left to completely disassemble my 80 5500 is to remove the chain case (gears and chain also) and take the drive axle out. all the speedo stuff and the bearing holder is off on the left side, and all the gears, rings, oil seal, etc. Made in the USA, our kit contains essential tools like a clutch This is my first time replacing driveshaft cogs on a snowmobile driveshaft, this went very well, pretty easy, please like, subscribe, share, leave a comment. When brake disc is out of splines, remove it. Light taps, keep the bearing square. I go underneath and give a drive sprocket a few light taps with a rubber hammer; Tapping towards the chaincase. Remove caliper from axle shaft. Dec 12, 2017 · Remove the three bolts holding the magneto side bearing cup. I need to replace the chain case. Save $ by purchasing complete tool kit. Don;t forget the axle bearing has an open side and a solid side. Now replace the plastic piece that goes in the PTO end of the drive shaft. First push the drive shaft to the PTO side and use a bearing puller to pull the bearing off, then you can put the new bearing on. Apr 5, 2007 · 8) tap drive axle towards clutch side, remove speedo side bearing 9) tap drive axle towards chaincase side, remove axle chaincase bearing What I don't follow is how to get these bearings off. Any tips would be greatly Our Axle tool allows for the removal of the Ramps and/or the rollers in the P Drive clutch. I used a scotch bright pad to clean the clutch faces. All the tools necessary to disassemble and service the pDrive clutch. The drive shaft can now be pulled down by hand / or tapped with a mallet from the top to push the bearing out of the chain case housing. I just used a thin screwdriver and carefully pried it out sliding it back on the shaft. the bearing on your front drive axle on a snowmobile is one of the common places of unexpected failure. Do not let caliper hang by the hose and do not stretch or twist the hose. Jan 25, 2009 · axle shaft bearing from caliper. This tool is needed to lube the rollers Availability: Dec 16, 2012 · Everything went smoothly until the removal of the drive shaft. Remove the side cover, belt cover and belt. is pulled off of the right side. If you have a bit of a "burr" on the axle on the inner side, possibly from the gear rocking etc it can be a bear to get out. The gears and chain won't be a problem for me. I was told they are a miserable thing to get apart, but didn't think it would take that much. This complete set includes the latest clutch holder for P Drive clutches, including the 2023 'Closed Window' model, and offers the most affordable full toolkit on the market. The skid is out, secondary clutch & chain case is off. Clutching-Chain Drive; Engine/Carb; Ski-Doo-120 (1998-2008) Tool used for removing roller and ramp axle on the new P drive clutch. And a hydraulic press. I do the same on the newer sleds. Apr 26, 2008 · As of right now, i am having some trouble with getting the drive axle Out of the actual sled. Take a few pics of the PTO side of the bearing carrier, there are a few different ones of those and if you remove them without noting where things go, you may get parts back in the wrong order. Mar 31, 2015 · Drive axle removal. The post makes it sound like they will just pop right off and I highly doubt that. Mar 16, 2016 · Push the drive shaft toward the chaincase (already removed the sprockets & chain) and the drive shaft should clear the bulkhead. P Drive Complete P Drive Tool Kit 3 contains all the tools needed to remove BOTH clutches. as machines get older this bearing should be checked May 27, 2008 · I'm looking for help on removing the drive axle. *pop* goes the bearing. With the chaincase now remove and your track loosened, the drive shaft can be moved back and forth. Nov 24, 2019 · Sled is a 2017 GT SE 1200. Oct 10, 2023 · No, the axle should slide out of the bearing. Ski-Doo XM Summit, Freeride and other drive shaft and brake caliper removal. Jump to Latest A forum community dedicated to Ski-doo snowmobile owners and enthusiasts. slide bearing off the spline Slide out the drive shaft. Oct 6, 2022 · Changing the brake side drive axle bearing is easy. Move the drive axle assembly toward right, into chaincase. I have seen the axle "twisted" a bit and then it might be about impossible. I use a plumbing pipe to drive the new bearing on to the shaft. 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